Customizable Industrial Inspection Tube with Twill Texture Carbon Fiber

• Customization: Available
• Application: Agricultural Irrigation, Industrial Processing
• certification: IATF16949
• Model NO.: AS1003
• Connection Type: Bonding
• Diameter: 4 inch
• Material: FRP (Fiber Reinforced Plastic)
• Temperature Range: -20℃ to 80℃
• Length: Less Than or Equal to 2 Meters
• Thickness: 0.5-15mm
• Texture: Twill,Plain Grain
• Paint: Bright,Matte
• Transport Package: Using Cartons, Wooden Pallets, Packaging Bags, etc
• Specification: Dia. 4inch
• Trademark: /
• Origin: China
• HS Code: 6815139090
• Production Capacity: 40, 000 Pieces Per Year
• Package Size: 220.00cm * 11.00cm * 11.00cm
• Package Gross Weight: 3.000kg
• Lead Time: 40 days (1 - 100 Pieces) ; To be negotiated ( > 100 Pieces)

Product Description

Product Description

Step into the future of materials with our Carbon Fiber Round Tubes, the pinnacle of high-performance composite innovation. Crafted primarily from resilient carbon fiber, these tubes embody the exceptional properties of carbon fiber, renowned for its unparalleled strength and modulus. With a tensile strength soaring beyond 3000MPa, our tubes far exceed the capabilities of conventional metal materials. Despite their formidable strength, they boast a notably low density of approximately 1.8g/cm³, offering an extraordinary blend of lightweight structure and immense durability. Engineered to withstand demanding environments, these tubes showcase remarkable corrosion resistance, ensuring longevity in harsh chemical settings without degradation. Furthermore, they retain superb mechanical integrity even under elevated temperatures-a testament to their versatile performance.

Product Parameters

Item No.	AS1003	Carbon Yarn	Toray 3K
Fabric area weight	200g/sqm	Material	100% Carbon Fiber
Roll Width	100cm or Customized	Outer carton CBM	0.092CBM/Carton
Roll Length	100M or Customized	HS. Code	6815120000
Transport Package	Bubble Bag and Carton	Package	1 Roll/carton
Origin	Jiangsu/China	Production Capacity	120K sqm
Loding Port	Shanghai	Leadtime	7-35days

Process Principle

Our advanced carbon fiber pipe winding process epitomizes precision and innovation, fully capitalizing on the unique attributes of carbon fiber prepregs. This intricate method initiates with the employment of hot rollers on a specialized pipe winding apparatus, serving a dual purpose: to soften the carbon fiber prepreg while simultaneously melting the resin adhesive applied to it. This careful preparation ensures optimal adherence and flexibility, setting the stage for quality production.

Under meticulously regulated tension, the prepreg is methodically wound onto a pipe core, exploiting the friction between rollers and the mandrel. This process guarantees a consistent application, ensuring each layer of prepreg is applied with uniformity and precision. Upon achieving the desired thickness, the tube undergoes a critical cooling phase with cold rollers, vital for establishing the tube's preliminary structure.

The culmination of the process lies in the critical curing phase. Here, the semi-formed tube is introduced to a curing furnace, undergoing a specialized thermal treatment. This phase is essential as the resin solidifies, securely bonding the carbon fiber layers, culminating in the tube's definitive strength and form. Once curing concludes, the core mold is meticulously removed, yielding a superior carbon fiber wound pipe of exceptional quality.

Detailed Photos

Test Lab.

Test laboratory: Achieving excellence through rigorous standards, our test laboratory has proudly attained the CNAS laboratory accreditation certificate. Spanning an impressive 3,100 square meters, the facility is equipped with a comprehensive control system overseeing every stage, from raw materials to final products. Our testing capabilities encompass a vast array of disciplines, including mechanical properties, weather resistance, physical properties, and chemical analysis. Key assessments include tensile, compression, bending, and fatigue tests, alongside composite wire tensile tests, glass transition temperature evaluations, fiber content analysis, resin acid number, and epoxy equivalent tests, ensuring our products meet the highest industry benchmarks.

Certifications

Certificate: IATF16949

Patent owned: An impressive portfolio of 19 patents, comprising 3 design patents, 5 invention patents, and 11 utility model patents, reflects our commitment to innovation and technological leadership.

Packaging & Shipping

 

FAQ

1.Q: What are the main application scenarios of carbon fiber round tubes?

A: They are widely used in aerospace, automotive, sports equipment, medical equipment, and other fields due to their high - strength and lightweight characteristics.

2 Q: Can the size of carbon fiber round tubes be customized?

A: Yes, we can customize the size according to your specific requirements.

3 Q: How to maintain carbon fiber round tubes?

A: Avoid direct contact with sharp objects to prevent surface damage. Keep them in a dry environment to avoid corrosion.

In conclusion, the carbon fiber pipe winding process is a highly advanced and versatile manufacturing technique. It produces high - quality carbon fiber round tubes with exceptional properties, making them a preferred choice in a wide range of industries. As technology continues to advance, the potential applications of these tubes are only expected to expand further, opening up new possibilities for innovation and development.