Premium Customizable Telescopic Carbon Fiber Tube for Industrial Applications

• Customization: Available
• Application: Agricultural Irrigation, Industrial Processing
• certification: IATF16949
• Model NO.: AS1005
• Connection Type: Bonding
• Diameter: 4 inch
• Material: FRP (Fiber Reinforced Plastic)
• Temperature Range: -20℃ to 80℃
• Length: Less Than or Equal to 2 Meters
• Thickness: 0.5-15mm
• Texture: Twill,Plain Grain
• Paint: Bright,Matte
• Transport Package: Using Cartons, Wooden Pallets, Packaging Bags, etc
• Specification: Dia. 4inch
• Trademark: /
• Origin: China
• HS Code: 6815139090
• Production Capacity: 40, 000 Pieces Per Year
• Package Size: 220.00cm * 11.00cm * 11.00cm
• Package Gross Weight: 3.000kg
• Lead Time: 40 days (1 - 100 Pieces) ; To be negotiated ( > 100 Pieces)

Product Description

Product Description

Crafted with precision, our Carbon Fiber Round Tubes represent the pinnacle of high-performance composite innovations, primarily constructed from premium carbon fiber. These tubes harness the extraordinary qualities of carbon fiber, delivering unrivaled tensile strength, reaching an impressive threshold of over 3000MPa, significantly exceeding traditional metal materials. With an incredibly low density of approximately 1.8g/cm³, these tubes offer the dual benefit of being ultra-lightweight while maintaining extraordinary strength. They are engineered to withstand the most challenging environments, showcasing superb corrosion resistance that ensures longevity even in aggressive chemical conditions. Remarkably, these tubes retain their outstanding mechanical properties even when subjected to elevated temperatures, making them an ideal choice for demanding industrial applications.

Product Parameters

Item No.	AS1005	Carbon Yarn	Toray 3K
Fabric area weight	200g/sqm	Material	100% Carbon Fiber
Roll Width	100cm or Customized	Outer carton CBM	0.092CBM/Carton
Roll Length	100M or Customized	HS. Code	6815120000
Transport Package	Bubble Bag and Carton	Package	1 Roll/carton
Origin	Jiangsu/China	Production Capacity	120K sqm
Loding Port	Shanghai	Leadtime	7-35days

Process Principle

Our innovative carbon fiber pipe winding process is a cutting-edge manufacturing technique that maximizes the potential of carbon fiber prepregs. This intricate process initiates with the utilization of advanced hot rollers on a state-of-the-art pipe winding machine. These rollers are meticulously designed to perform the dual function of softening the carbon fiber prepreg while simultaneously melting the resin adhesive, ensuring optimal adherence and quality throughout the manufacturing process.

With precision control over tension, the prepreg is expertly wound onto a pipe core, facilitated by the friction generated between the mandrel and the rollers. As the winding process continues, maintained tension guarantees that each layer of prepreg is applied with absolute precision and uniformity. When the desired thickness is achieved, the tube undergoes a cooling phase utilizing cold rollers, crucial for setting its initial form with accuracy.

The final and pivotal stage in our sophisticated process is curing. Here, the semi-formed tube is carefully placed in a curing furnace to undergo a thorough thermal treatment. During this phase, the resin solidifies, creating a robust bond between the carbon fiber layers, bestowing the tube with its final strength and definitive shape. Once curing is meticulously completed, the core mold is removed, resulting in a superior-quality carbon fiber wound pipe, ready to meet the highest industrial standards.

Detailed Photos

Test Lab.

Test laboratory: Our state-of-the-art facility, certified by the CNAS laboratory accreditation, spans an impressive 3,100 square meters. It boasts a comprehensive control system that meticulously oversees all processes from raw materials to finished products. The extensive testing scope includes mechanical properties, weather resistance, physical properties, and detailed chemical analysis. Key testing categories encompass tensile analysis, compression assessments, bending evaluations, fatigue testing, composite wire tensile examinations, glass transition temperature analysis, fiber content verification, resin acid number assessments, and epoxy equivalent testing, ensuring our products meet and exceed the highest quality standards.

Certifications

Certificate: IATF16949

We proudly hold a total of 19 patents, a testament to our innovation and excellence, comprising 3 distinct design patents, 5 groundbreaking invention patents, and 11 practical utility model patents.

Packaging & Shipping

 

FAQ

1.Q: What are the main application scenarios of carbon fiber round tubes?

A: They are widely used in aerospace, automotive, sports equipment, medical equipment, and other fields due to their high - strength and lightweight characteristics.

2 Q: Can the size of carbon fiber round tubes be customized?

A: Yes, we can customize the size according to your specific requirements.

3 Q: How to maintain carbon fiber round tubes?

A: Avoid direct contact with sharp objects to prevent surface damage. Keep them in a dry environment to avoid corrosion.

In conclusion, the carbon fiber pipe winding process is a highly advanced and versatile manufacturing technique. It produces high - quality carbon fiber round tubes with exceptional properties, making them a preferred choice in a wide range of industries. As technology continues to advance, the potential applications of these tubes are only expected to expand further, opening up new possibilities for innovation and development.